Monthly Archives: April 2020

Plastic Gears – Construction, Design and Material Properties of These Industrial Products

Gears are one of several fixed transmission settings in a vehicle used in order to determine power or direction. In industrial product categories, however, the gear is that toothed mechanical part – commonly a wheel or a cylinder – that engages with another toothed part in the transmission of motion from one rotating body to another. In this second definition, there are several materials used in the process. A popular subcategory is known as plastic gears.

Plastic gears are available in a wide array of materials and are constructed in different ways. It may also be designed depending on the industry that makes use of these items. They may be hubless or they may also have pins with or without set screws. They may also be set on a brass insert, a stainless steel hub, aluminum core, Bakelite or nylon. Below are further details about construction, design and materials in the manufacture of these items.

Construction

Plactic gears are produced through two significant processes known as hobbing and shaping. Additionally, though, some molding techniques are also employed in its construction. But then again, these techniques are not relied upon that much because of some disadvantages. Most of the times, molding strategies are not accurate due to mold variations and other inconsistencies. In all these techniques, though, plastic gear fabrication is not as favorable as metal gear processing.

Design – advantages and disadvantages

Despite the disadvantages seen in the manufacture and construction of plastic gears, more industries rely upon these industrial products. Their features have been enhanced through time and they are now designed to meet the requirements of their various applications.

Backing up the different plastic gear designs are some attributes or characteristics in the process. Designing these types of gears is considered a cost effective measure. It is also lightweight, has uniform parts, capable of shock absorption and has low coefficient of friction. Furthermore, it eliminates machining operations.

However, to some extent, the designs have some limitations too. They are relatively less capable of carrying heavy loads and they possess greater instabilities in terms of dimension. They are also affected by chemical products and lubricants.

Properties of different materials used in construction

Plastic gears are produced with different materials including acetal resins and copolymers as well as nylon resins. All of these materials have varied physical and mechanical properties whose strength, dimensional resistance, moisture absorption and fabrication requirements vary from one another. Generally, these materials have the capacity to withstand varied formulations.

McMaster-Carr Supply Company – Delivering Precision Engineered Industrial Products

About the company:

McMaster-Carr Supply Company is a private, family-owned business that has been around for over a century, since 1901. They provide an essential component to industrial and commercial facilities around the world by supplying an array of mechanical, electrical, plumbing, and utility hardware. Their hardware products play essential roles in the processes and functions of hundreds of companies around the world that span various different industries.

Since their inception back in the early 20th century when they were founded in Elmhurst, Illinois, McMaster-Carr has expanded to establish distribution branches in the following US cities:

  • Robbinsville, New Jersey
  • Santa Fe Springs, California
  • Atlanta, Georgia
  • Cleveland, Ohio

Striving hard to become the industry best:

McMaster-Carr differentiates itself from other companies by releasing an annual yellow catalog that contains a majority of its product selection. To put things into perspective, consider that the 2013 edition (119th edition) of their yellow catalog had 3,888 pages for over 510,000 different products, all of which come from a vast list of manufacturing sources. Their website has also been awarded 3rd place ranking in a Stanford University study, trailing only amazon.com and bn.com, which are both large and respectable companies. In relation to other large well-known companies, McMaster-Carr is not a big name outside of its own respective industry, yet its site ranked among the top. McMaster conveys its credibility without public relations campaigns and the corresponding big reputation that follows many of the other major players that ranked about the same as them.

Major competitors:

In their industry, their competitors include the following companies:

  • Reid Supply Company
  • Fastenal
  • W.W. Grainger
  • Manhattan Supply Company
  • Amazon Supply
  • Monroe Engineering

Stock a vast array of best-in-class product line:

Many of the following competitors even release parts catalogues on a yearly basis, yet McMaster-Carr still maintains the largest and most comprehensive list. What kind of product categories can you find available from McMaster-Carr? Their 510,000 products are categorized into the following:

  • Abrading and Polishing
  • Building and Grounds
  • Electrical and Lighting
  • Fabricating
  • Fastening and Joining
  • Filtering
  • Flow and Level Control
  • Furniture & Storage
  • Hand Tools
  • Hardware
  • Heating and Cooling
  • Lubricating
  • Material Handling
  • Measuring and Inspecting
  • Office Supplies and Signs
  • Pipe, Tubing, Hose and Fittings
  • Plumbing and Janitorial
  • Power Transmission
  • Pressure and Temperature Control
  • Pulling and Lifting
  • Raw Materials
  • Safety Supplies
  • Sawing and Cutting
  • Sealing
  • Shipping
  • Suspending

Within these aforementioned categories are parts for almost every hardware application in the industrial and commercial industries. Just how big is McMaster-Carr Supply Company? Their estimated annual revenue is between $3-5 billion dollars, with average employee salary just around $58,000. A Director of Business Operations makes an estimated $171,000 annually while a customer service representative makes $75,000 annually. As of September 2013, McMaster-Carr is begun developing a $75 million headquarters and e-commerce center in Atlanta. The 100 acre plot of land and 700,000 square foot facility will be able to house over 1,000 employees. The company is

Continuing to grow and as one of the top industrial distributors, it is looking to become an industrial materials giant in the industry.

You can browse on web for leading distributor of all types of McMaster-Carr NSN Parts from a comprehensive list of manufacturers. On the sites where you can get tier 1 pricing from manufacturers which pass selected savings to you.

Digital Marketing For Industrial Products & Services

Now a day’s most of the consumers look for company products & services reviews through different search information and get educated for themselves before going to purchase or order services.

More people are turning towards the internet as the first stop for information. The changes of communicating, connecting with people and consumers have been changed and it is no surprise that digital marketing has been an essential part of any business strategy to connect & communicate with the people through the internet.

A business that doesn’t connect with their customers through digital marketing for their industrial product & services promotions is missing the opportunities of getting more sales & leads.

How To Use Digital Marketing To Expand More Business Opportunities

Digital marketing can impact on any kind of industrial business, digital marketing is not just about posting ads it is about building an online presence that adds valuable customers. For example, a business that sells machine parts might post content about streamlining the manufacturing process or cutting costs with sustainable solutions. Construction companies might create content regarding their projects & development of a particular location and target to that particular location people.

Digital Marketing Strategy For Industrial Products & Services

Strategy No1 – Social Media Marketing – social media platform is a great way to build your company professional network. Which establish connections with consumers for your product & services which can lead to more communications & eventual sales lead

Strategy No2 – Content Marketing – distributing the content which is related to your product & services in social media platform is a great way to communicate. A hand in hand distribution of content through social network helps in aggregate audiences and gives them material to share & circulate to their audiences in turn which results in an increase of your product & services reach to more audiences.

Strategy No3 – Branding – People trust that the primary listing in Google may be an esteemed company. By doing SEO, your website becomes THE BRAND. You’re the guy the competitors need to beat. Any back area unit you’re in rankings on Google then a lot of people are doubtful in concerning your website. If Google includes a spot dedicated to you at prime the highest particularly if it’s a prime tier listing with alternative subpages listed below of the most home pages it offers your website believability that no ad will top. Ads will typically be seen as annoying and plenty of folks have ad blockers put in on their browsers.

Strategy No4 – Expand Website Traffic – Top positions on the web index result pages get a dominant part of the impressions and snaps, so positioning in these best positions can bring about huge activity increments for your site. Website design enhancement additionally concentrates on making instructive and watchword important title labels and meta portrayals, which appear in the outcome pages. Having enhanced labels and portrayals expands active clicking factor, which likewise advances increments in qualified web movement.

Strategy No5 – SEO – Google’s search engine uses a range of strategies to work out what pages are displayed 1st within the results. Their actual formula may be a secret, however, there are forever a couple of belongings you will do to boost your rank in Google search results. The term for this can be known as search engine optimization or SEO.

The Benefits Of Using Food Industrial Products That Improve Safety And Efficiency

Every worksite needs to be clean and orderly in order to function safely and productively. Sanitation is especially important in the food product manufacturing industry. Federal laws and standards are explicit and stringent in mandating how food products are manufactured with specifications on industrial equipment and industrial supplies used in this industry. When it comes to producing foodstuffs, any contamination from bacteria or even dirt can cause health problems for end consumers.

In order to meet sanitation requirements while also maintaining a safe and effective workplace, there are a wide variety of industrial supplies designed to be utilized in this setting. Food compatible industrial equipment is designed to handle products safely while promoting a sanitary environment. In the end, utilizing the right products empowers companies to excel.

Materials Used In Food Grade Industrial Equipment

Typically, manufacturers in this field utilize a common set of materials for process machinery. Sanitation properties are essential when designing production lines in addition to typical design concerns. For exposed surfaces on working machinery, smooth and polished materials are utilized. This type of surface is easier to clean and does not promote the growth of bacteria like a rough surface would. The most common way to achieve this specification is with the use of polished stainless steel.

However, stainless steel can be cost prohibitive for certain pieces of machinery. Polymer and plastic blends can also be utilized as long as they are smooth and polished. Another option incorporates standard carbon steel with a zinc or chrome plating to keep costs low while maintaining a smooth surface. Anti-microbial coatings and even Teflon can be applied for additional prevention of contamination.

These materials are in common use for the food industry for another reason. While corrosion is a problem in any industry, when handling food items, rust presents additional problems. Metal contamination will cause food to take on an unpleasant taste, odor, or color as well as putting toxic materials into finished products. A strong corrosion resistance is also necessary in order to withstand alkaline washing solutions and acidic ingredients.

To make matters more complicated, industry equipment used in this field may also be used in high or low temperature production steps. High temperature baking, cooking, or frying as well as low temperature freezing and preserving process steps create significant temperature swings. Industrial supplies have to be selected that will perform at low and high temperatures in addition to room temperature.

Essential Industrial Supplies: Food Grade Lubricants

Every moving part on a machine requires lubrication, but conventional oils and greases are incompatible with food products. If these lubricants contact goods on the production line, the resulting products will be off color, off taste, and toxic when consumed. Of course, lubricants are still required for process machinery, so food grade materials have been designed to keep industrial equipment running without contaminating products from incidental exposure.

These lubrication solutions are made to be odorless, colorless, tasteless, and non-toxic. They are rated for incidental contact with foodstuffs without causing harmful side effects for consumers. While vegetable oil was used for lubrication in past years, today's specially blended products are tested and approved as safe for use.

These types of industrial supplies come in a wide variety of different products for nearly any lubrication application. Silicone lube and belt dressings are available in food-safe varieties. Machine bearings can be greased with these products as well. There are even automatic feeders that can be attached to a grease fitting and provide a steady stream of lube, helping to reduce the amount of time maintenance personnel have to spend on that machine. Other varieties include anti-seize, pneumatic lube, and anti-wear to low temperature and high temperature oils and greases. This list also includes heat transfer fluids and coolants that are rated for incidental contact with products, in addition to hydraulic fluids and gear lube.

Worker Safety And Productivity

Personal protective equipment and industrial supplies for workers also play an important role in safe and productive work environments. Standard personal protective equipment that is supplemented with additional sanitation equipment is ideal for workers in this field. For example, hair nets, latex gloves, and face masks help keep workers safe and prevent contamination with the items with which they are working.

At the end of the day, every facility is responsible for following the best practices and standards in order to produce a safe product. With the wide range of tools available, every business can meet this goal.

Plumbing Pipe Choices

If you peek inside the walls in your home, you might be surprised to see that there are several types of pipes used in your home or office plumbing. Citrus Heights residents may wonder why all the piping in their homes is not the same. Logically, it seems to make sense to stick with one type of pipe rather than having a different stretch. For most people, this logic does make sense. The truth, however, is that pipes are made from different materials to serve different plumbing purposes. The difference that can be made by your professional plumber.

Metal Pipes

Galvanized pipes look dull and grayish, and have been used in the plumbing industry for decades. They’re used for both hot and cold water from point A to point B. Typically speaking, they are most often used to carry water outside of your home of office. At one time, galvanized pipes were the most common type used in plumbing. Citrus Heights consumers can still find these pipes, but they are quickly becoming replaced with other types of plumbing pipes that are more universal and can therefore be used for more applications.

Copper pipes are considered to be the most common type of pipe used in today’s plumbing industry. Citrus Heights will no doubt find more copper piping than any other type in the walls, and underneath, the sinks of their homes and businesses. These pipes are most often used to carry water from one place in your home to another. They are sufficient for both hot and cold water supply, and are highly resistant to corrosion. The downside of copper piping is that it has become very expensive in today’s market, and requires soldering in order to be installed.

Other types of metal pipes include stainless steel and black iron. Stainless steel pipes are quite expensive to purchase but they are ideal for highly corrosive areas. Black iron pipes are also expensive, and are only used to carry gas.

You may also see plastic pipes in your plumbing. Citrus Heights consumers should know that even though these pipes are suitable for both hot and cold water, they are not resistant to freezing temperatures, and can crack or burst if they become too cold. They do, however, have a long life, and installing them doesn’t require nearly as many joints which saves even more money.

Pipe Notching Tools for the Metal Fabrication Industry

Pipe notching is an essential activity when it comes to metal fabrication. There are many companies that fabricate customized metal components for a variety of commercial and industrial applications.

To ensure success, all aspects such as size, length, diameter, angle, etc. have to be precise and exact to the client’s specifications. There are a variety of tools that are used by fabricators to create the desired type of notch for metal fabrication.

Generally, one will find the following types of pipe notching tools being used in metal shops:

  • Hydraulic Notchers
  • Hole Saws
  • Notching Dies
  • Drum Sanders
  • End Mills
  • Lasers
  1. Hydraulic Notchers: These notchers are popular among metal fabricators as they are known for their speed and accuracy. They have the ability to cut pipes easily at 90o angles. Hydraulic presses can be designed to have different pipes in one machine. This eliminates the need for multiple machines. The hydraulic shearing process can create as many as 38 notches within one minute. One immense advantage is that the tube or pipe can be resized or rounded during the trimming process itself.
  2. Hole Saws: This is the simplest type among pipe notching machines. It is designed for manual use for small work sites. The design is compact, simple, and can be easily moved around the site.
  3. Notching Dies: This is another type of small notch tooling. They are known for their accuracy and ability to repeat the same style of notch on multiple pipes. As the process can be repeated over and over, the notching dies enable high volumes of nothing productions within short work cycles.
  4. Drum Sanders: Also known as abrasive belt notchers, this tool is known for its reasonable price and high work output. The basic function of this tool is that the pipe is sanded rather than cut to create the necessary notch. Just like the notching dies, they can be used for repetitive, high volume notching production cycles.
  5. End Mills: These are usually used along with a CNC mill. They are an inexpensive tool used for accurate notching processes. Notches created using an end mill comprise accurate dimensions and tight tolerances. Another great advantage is that the end mill can be designed to notch multiple shapes. This allows for increased notch production for large pipe orders. It is quick, easy to use, and does not produce any sparks or dust, thus enabling minimal workshop maintenance.
  6. Lasers: With the advent of laser technology, laser notching has become an advantageous alternative in terms of pipe notching tools. It is known for its efficiency, high speed, accuracy, and flexibility. There is no dearth to the number of notch shapes and sizes that can be created using the laser. Large orders for pipe notches can be completed within a very short amount of time using laser technology.

New Developments in Pipe Notching

While manufacturers are being benefited from the aforementioned various tools, steps are also being taken to bring more advanced machinery and technology into the metal fabrication industry. Pipe notching tool manufacturers are bringing in robotic welding and cutting systems, which can meet the changing demands of industries and clients.

In terms of the design and construction of advanced pipe notching machines, pipe notch manufacturers are also using 3D animation to design high grade notching machines that can provide high volumes of production, lesser costs, and better quality.