Pipe Notching Tools for the Metal Fabrication Industry

Pipe notching is an essential activity when it comes to metal fabrication. There are many companies that fabricate customized metal components for a variety of commercial and industrial applications.

To ensure success, all aspects such as size, length, diameter, angle, etc. have to be precise and exact to the client’s specifications. There are a variety of tools that are used by fabricators to create the desired type of notch for metal fabrication.

Generally, one will find the following types of pipe notching tools being used in metal shops:

  • Hydraulic Notchers
  • Hole Saws
  • Notching Dies
  • Drum Sanders
  • End Mills
  • Lasers
  1. Hydraulic Notchers: These notchers are popular among metal fabricators as they are known for their speed and accuracy. They have the ability to cut pipes easily at 90o angles. Hydraulic presses can be designed to have different pipes in one machine. This eliminates the need for multiple machines. The hydraulic shearing process can create as many as 38 notches within one minute. One immense advantage is that the tube or pipe can be resized or rounded during the trimming process itself.
  2. Hole Saws: This is the simplest type among pipe notching machines. It is designed for manual use for small work sites. The design is compact, simple, and can be easily moved around the site.
  3. Notching Dies: This is another type of small notch tooling. They are known for their accuracy and ability to repeat the same style of notch on multiple pipes. As the process can be repeated over and over, the notching dies enable high volumes of nothing productions within short work cycles.
  4. Drum Sanders: Also known as abrasive belt notchers, this tool is known for its reasonable price and high work output. The basic function of this tool is that the pipe is sanded rather than cut to create the necessary notch. Just like the notching dies, they can be used for repetitive, high volume notching production cycles.
  5. End Mills: These are usually used along with a CNC mill. They are an inexpensive tool used for accurate notching processes. Notches created using an end mill comprise accurate dimensions and tight tolerances. Another great advantage is that the end mill can be designed to notch multiple shapes. This allows for increased notch production for large pipe orders. It is quick, easy to use, and does not produce any sparks or dust, thus enabling minimal workshop maintenance.
  6. Lasers: With the advent of laser technology, laser notching has become an advantageous alternative in terms of pipe notching tools. It is known for its efficiency, high speed, accuracy, and flexibility. There is no dearth to the number of notch shapes and sizes that can be created using the laser. Large orders for pipe notches can be completed within a very short amount of time using laser technology.

New Developments in Pipe Notching

While manufacturers are being benefited from the aforementioned various tools, steps are also being taken to bring more advanced machinery and technology into the metal fabrication industry. Pipe notching tool manufacturers are bringing in robotic welding and cutting systems, which can meet the changing demands of industries and clients.

In terms of the design and construction of advanced pipe notching machines, pipe notch manufacturers are also using 3D animation to design high grade notching machines that can provide high volumes of production, lesser costs, and better quality.