Category Archives: Manufacturing Technology

How Manufacturing Will Benefit From Total Integration?

Open system architecture is possible by consistent data management, global standards and uniform interfaces for hardware and software. Integration brings together the virtual and real worlds, spanning product development and production process which increases efficient production in each process step from product design to product planning, engineering, and actual production process including services.

Productivity and efficiency are success factors for manufacturing industries. A central role is played by engineering as it relates to ever more complex machinery and plants. A high level of efficiency is in demand and the first step toward better production: faster, more flexible and more intelligent.

Totally integrated automation means efficient interoperability of all components. This allows for the holistic optimization of the production process which is as follows:

  • Efficient engineering is possible with cost savings.
  • Due to integrated communication there is high flexibility in production
  • Seamless integrated safety technology is possible with protection of personnel, machinery and the environment.
  • Due to integrated communication there is higher flexibility in production.
  • Due to data consistency there is improved quality.
  • Due to interoperability of system-tested components there is better performance.

The entire production process is managed in a open system architecture and is based on the consistent presence of shared characteristics like consistent data management, global standards and uniform hardware and software interfaces. These characteristics are shared and minimize engineering time. The ultimate result of all this is lower costs, reduced time to market and greater flexibility.

Due to relatively small production volumes and huge varieties of applications, industrial automation makes use of new technologies developed in other markets. Automation companies customize products for specific application and requirements. From targeted application, the innovation comes rather than any hot or new technology.

The new innovations have given industrial automation new surges of growth since the past few decades. The Programmable logic controller is now replaced by relay-logic and generates growth in applications where custom logic was difficult to implement and change. This controller is reliable than relay-contacts and easy to program and reprogram. In automobile test installation the growth was rapid and had to be re-programmed. The programmable logic controller has a long and productive life and has now become a commodity. Through the use of computers for control systems the programmable controller was developed. Similar such new developments in industrial automation have enabled higher growth potential.

We is an exclusive and dedicated platform for the Manufacturing Sector in India. It seamlessly bridges the gap between the industrial sector and professionals for on-demand consultation and services including projects. It connects SMEs and Large Scaled Industries with Industrial Consultants/ Experts and Industrial Product Suppliers over the internet for collaboration and success.

The Basics of Industrial Supply

The core of industrial supply consists of a wide selection of manufactures, wholesalers, and distributors all doing work in combination to put the proper products within reach of a massive association of builders, maintenance crews, utility suppliers, and countless other companies who work attentively to keep our country running.

Industrial suppliers certainly are a specific breed of companies often doing business inside of the B2B space and supplying a wide range of industrial products. Just a couple of these product categories might include:

Abrasives

Adhesives

Electrical Supplies

Hand Tools

Hardware

Heavy Machinery

HVAC Products

Janitorial Supplies

Plumbing Equipment

Power Tools

Safety Supplies and Equipment

Welding Materials

And much more.

The entire process of industrial supply starts off with manufacturers who turn raw materials directly into items the products’ industrial end-users need to do everything from manufacture their own unique finished goods, to create things like utilities, consumer services, and many of other goods and services that customers demand.

Manufactures then ship these products to their industrial distributors who serve the important roll of merging thousands of various kinds of items and disbursing them to end-users all over the world. This allows manufactures to target their attention primarily on manufacturing, leaving the majority of the logistical procedures in the attentive hands of industrial distributors who are known for making these processes as efficient and cost-effective as possible.

Once these manufactured products leave the industrial supplier’s hands it is up to the end-users to use these materials in order to operate their own unique businesses, producing and circulating lots of the goods and services most of us use regularly.

The importance of the roll that the industrial distributor plays in this supply chain can’t be understated. Without the employment of industrial distributors the efficiency of the supply chain is going to be severed as industrial end-users would need to develop thousands of individual associations with manufacturers of each and every product variety, thus establishing a purchasing and logistical nightmare. If this were the scenario, manufacturers would also have to allocate a significant percentage of their resources to things such as complex logistics, collections, and marketing systems.

Industrial distributors increase the value of this supply chain by offering one single point of contact for end-users that happen to be procuring many different industrial products. They also help to significantly reduce the marketing, logistical, and payment complications faced by manufacturers who are required to have their products at the disposal of end-users.

So what does this all mean for you and me? The most essential takeaway would be the fact that industrial suppliers tend to be the key to bringing efficiency to the operation of industrial supply. Without industrial distributors the actual costs of the products consumers use on a regular basis would escalate dramatically as both manufacturers and industrial end-users (producers) alike would see increased costs of accomplishing business and would therefore have to increase the costs for the goods and services they provide.

So that’s the basic summary of how the supply of industrial offerings works from start to finish. With luck, this document has answered any of your questions regarding industrial supply and in doing so will help lead you to finding an industrial distributor that can help your business grow and succeed.

Industrial Safety Product – Quality Production Without Sacrificing Safety

Quality production without sacrificing safety; learn more about enhancing industrial safety products. There is nothing more important in industrial automation work, than in the industrial safety products. Although the invention of industrial automation or industrial robotization certainly has proven to be advancement in market production, there is no doubt that increased technology at such a high level demands for increased safety. Everything from individual industrial safety products such as gloves, hard hats, industrial knee pads and even respirators to more general safety products such as safety light curtains, remote controls, and safety switches are must for a safe work environment.

One such industrial safety product is the safety sensor. There are varies types of safety sensors such as a break-a-beam sensor, these are triggered when a solid beam of light gets interrupted by something, therefore shutting off power, or initiating whatever safety response. Other types of industrial safety product sensors include and interlock or tag out device, a photoelectric safety sensor, a safety block, and even sensor switches to aid with electrical connections.

Another handy industrial safety product would be safety relays and control modules. These are devices that typically have three relays. One relay will check condition, and the two others will signal a failure. Pressure sensitive safety edges and safety bumpers are important safety products in industrial automation as well. These are items that are made of a flexible material, and they can usually be found on the edges of the moving parts of a machine, typically powered doors or tables. These not only maintain safety for the sake of the machine, but for the worker as well. When one of these safety bumpers or edges comes into contact with an operator or worker, conductive plates come together and an electrical signal is sent to shut down the machine. This could prevent major damage to the machine, as well as assuring key safety for a worker.

Another issue you may face within an automated and mechanical environment is that of fires, or even explosions. One industrial safety product that can help prevent this is an intrinsic safety barrier. These are devices that regulate the electrical powers such as the current, voltage, and overall energy that is being sent to a sensor that is in a hazardous or fire sensitive area of production. By regulating the amount of energy going to the sensor, you can be proactive in preventing possible explosions, fires, or other major malfunctions within a given environment. One more vital safety product for industrial automation areas are safety mat controllers. Usually when you think of safety mats, it would be to prevent slipping, but these mats serve a much different purpose. Typically you will have a single, or series of mats laid out around an area or piece of machinery. These mats have controllers connected to them that are pressure sensitive and communicate when something is near the machinery in an area it should not be in. The controller gets a signal, and there is an instantaneous shut down of the equipment, preventing damage or harm.

There are many industrial safety products out there to help companies continue competitive production while maintaining a safe environment. The most important thing is to do your due diligence and make sure you take advantage of them.

There Are Some Points to Know About Brand Name and Trademark Registration

Properties are of two kinds, tangible and intangible. Intellectual properties are those intangible properties which arise by virtue of the creation of human mind and intellect.

It includes rights relating to literary artistic work, invention, scientific discovery, industrial design, trademark etc.

Industrial Property includes the invention of a new solution to technological problems and designs i.e. aesthetic creation to present the appearance of an industrial product.

Patent grants monopoly status to its holder to regulate production, supply, and price of a patented product.

Trade Mark consists of a word, letter etc which distinguishes goods of one producer from similar goods of another manufacturer.

Copyright gives the holder exclusive right to reproduce or distribute goods. Particularly it is related to print, sound, films etc.

Industrial Design is some pattern for the manufacture of a product, like the design of particular bike or bottle of beverage.

To ensure that the originality and uniqueness of the product are maintained, it is essential to follow the path of brand and trademark registration. Such registration protects against the threats of piracy and dilution.

Brand Registration

Branding is necessary for every manufacturing or service providing business. A brand could be a business name, domain, logo, product name, or tagline. In other words, it is a feature that makes the product, entity or services differ from other competitors. Brand registration involves multiple processes; for startups, the branding process starts with the selection of a business name.

It is advisable to have a business name that is similar to the brand name. Law firms can offer assistance in terms of determining whether your brand name is suitable, and can distinguish your mark from the marks of other entities.

Trademark Registration

For a business, a registered trademark is an important asset. It is vital to protect one’s company’s investment in the brand or symbol. A trademark is any mark that distinguishes the goods and services of one entity from the goods and services of another, including a symbol, logo, word, tagline, or label.

In India, patents, designs, and trademarks are registered under the Controller General of Patents, Designs & Trade Marks, under the Ministry of Commerce and Industry, Government of India. Though registration under the Trade Marks Act, 1999 is not necessary, it is highly advisable as it helps secure your mark, and protect it. The process can be considerably eased through the assistance of law firms which provide necessary resources and expertise in the registration process. Such law firms are present all over India.

Industrial Recycling Methods

Industrial Recycling – An Industrial With Many Advantages

The idea of recycling hazardous and non-hazardous materials was a result of businesses having to search for alternatives to landfills. For the past 3 decades recycling has grown into a large industry. At the outset, industrial recycling began as a means for many manufacturing companies to dispose of their by-products in accordance with safety and environmental compliance regulations. For those companies, transporting hazardous waste was expensive. Problems arose when landfills reached maximum capacities and could no longer accept enormous volumes of materials for disposal.

Dollars And “Sense” of Recycling

Most companies with large disposal problems realized much of their material waste could return a small profit if recycled properly. This is true of materials like copper, steel, aluminum, glass, wood, paper and by-products of plastics and precious metals. Today, industrial recycling takes places on a daily basis and has proven to be one of the most profitable means of recapturing industrial wastes for re-use. Now, even industrial water is reused after recycling. It makes perfect sense to save on the volume of raw materials purchased for production of goods, if a percentage of the by-products can be recycled instead. In some cases, the recycler will insure that by-products are recycled for easy return as part of the original production formula.

The How-To Of Industrial Recycling

Paper recycling requires several stages. It may first be soaked with chemicals, usually chlorine, to remove printing inks and color dyes, dried and used for a multitude of household and commercial products. Industrial recycling methods depend on the products to be recycled. Precious metals are the easiest to recycle without offsite transport and off-time production. It’s a matter of collection of dust from production processes and re-entering into initial stages of product manufacture. In some production processes, dust is sent to secondary recyclers who further refine or alter its properties for resale to a third party.

Other types of industrial recycling such as glass, rubber, metals and plastics are first crushed and depending on final use, may be recycled into pellets, powders, sheets or liquefied for addition to chemical processes. This is especially true of rubber which, when recycled is used for a broad number of products. It may be liquefied for use in road paving or various types of industrial products. Metals such as aluminum are recycled into sheets for many uses including household food wrap.

The Differences Between Handmade and Industrial Soap

Skin health problems make people who concern start to seek for alternative for their skin treatment. The chemical substances contained in so many skin care products, including soaps, make people start to use handmade soap that is safer than the industrial soap. However, it doesn’t mean that industrial soap is not healthy for your skin. In fact, there are several differences that make handmade product is better than the industrial product.

Before we discuss about the differences between handmade and industrial soap, we need to define the term of handmade and industrial soap first. The term handmade refers to the soaps that can be made at home and mostly are made of natural ingredients like olive or jojoba oil. The making process is also simpler because the supporting tools are unadorned. On the other hand, the term industrial refers to the soap that is made by companies in large quantities. It usually contains little amount of oil and limited amount of vitamin since it is made mainly for commercial purpose.

Those two kinds of soap are also different in the making process. Handmade soap is made in cold process while industrial is in hot process. Cold making process is implemented in cold room temperature. So, it makes the oil nutrients useful for the skin is still intact. The hot making process needs 80-100°C until the saponification phase occurs. Saponification is the process of mixing the water, lye and fat or oil. One thing that cannot be denied is that both kinds of soap are using lye or sodium hydroxide in the making process; it is the substance that can turn oil into soap. But when the making process is done, there is no lye left in handmade soap because in the first moment of saponifying reaction, nearly 90% of the lye is eliminated and in the next process the lye is totally gone.

The significant difference between handmade and industrial soap is the glycerin content. Glycerin is the clear liquid that absorbs water from the air. It can soften the skin and keep its health. In handmade soap, the glycerin is kept and formed naturally during the saponification process. As in industrial soap, soap companies usually reduce the glycerin and put it into lotion products. Handmade soap is more skin-friendly than the industrial soap. Therefore, handmade soap is more effective for skin treatment.

Finishing Equipment – Different Types of Industrial Products Found in the List

Some people’s definition of finishing products concentrates mainly on the fact that such items provide a surface with a more refined appearance. In the process, however, such items may also be utilized to roughen a certain surface depending on the surface’s finish. Finishing equipment may also clean, prepare or strengthen a material. Additionally, they are good for deburring, and polishing. Popular products include convoluted wheels, sanders, polishers, grinders, bench motors and sponge pads.

The type of application is a deciding factor in the type of finishing system that a company should employ. For instance, centrifugal barrel furnishing is highly favored in industries that would want more immediate results than by using traditional techniques. Ceramics, glasses and other forms of brittle materials make use of the ductile grinding process while metals rely upon metal finishing equipment like heaters. Learn about the products included in some processes.

Finishing compounds

Finishing compounds are found in order to make a surface processing equipment do its work. They actually help improve not only the finishing of the surface but also its flatness. Fine abrasives are found in finishing compounds ranging from metal and plastic buffers to valve and specialty lapping compounds. For polishing purposes, there are stainless steels and cultured marbles found on this product’s list. Depending on the type of machine used, a finishing compound will function at its best.

Honing machines

These are types of finishing equipment that improves the geometry of the surface while complying with the so-called tight tolerances. They are typically small and have bonded abrasive stoners or sticks inside the equipment. The honing process is important in order to align holes as well as produce the typical surface in a particular application. Some variations included in this list are lapping and super-finishing machines. The former is important in geometry refinement while the latter is used in order to produce finer surfaces out of a certain material.

Paint sprayers

One more popular type of finishing equipment is the paint sprayer. Also known as spray painting equipment, this gadget has the capacity to convert liquid into fine particles. People usually love paint sprayers because they make the paint application easier. Each type of paint sprayers has different purposes. Spray paint booths are utilized to collect any paint that was excessively sprayed on a particular area while in some instances; a spray paint gun may also form part of the list of types of paint spraying equipment. The latter is important in order to atomize paint through the use of air.

Plastic Gears – Construction, Design and Material Properties of These Industrial Products

Gears are one of several fixed transmission settings in a vehicle used in order to determine power or direction. In industrial product categories, however, the gear is that toothed mechanical part – commonly a wheel or a cylinder – that engages with another toothed part in the transmission of motion from one rotating body to another. In this second definition, there are several materials used in the process. A popular subcategory is known as plastic gears.

Plastic gears are available in a wide array of materials and are constructed in different ways. It may also be designed depending on the industry that makes use of these items. They may be hubless or they may also have pins with or without set screws. They may also be set on a brass insert, a stainless steel hub, aluminum core, Bakelite or nylon. Below are further details about construction, design and materials in the manufacture of these items.

Construction

Plactic gears are produced through two significant processes known as hobbing and shaping. Additionally, though, some molding techniques are also employed in its construction. But then again, these techniques are not relied upon that much because of some disadvantages. Most of the times, molding strategies are not accurate due to mold variations and other inconsistencies. In all these techniques, though, plastic gear fabrication is not as favorable as metal gear processing.

Design – advantages and disadvantages

Despite the disadvantages seen in the manufacture and construction of plastic gears, more industries rely upon these industrial products. Their features have been enhanced through time and they are now designed to meet the requirements of their various applications.

Backing up the different plastic gear designs are some attributes or characteristics in the process. Designing these types of gears is considered a cost effective measure. It is also lightweight, has uniform parts, capable of shock absorption and has low coefficient of friction. Furthermore, it eliminates machining operations.

However, to some extent, the designs have some limitations too. They are relatively less capable of carrying heavy loads and they possess greater instabilities in terms of dimension. They are also affected by chemical products and lubricants.

Properties of different materials used in construction

Plastic gears are produced with different materials including acetal resins and copolymers as well as nylon resins. All of these materials have varied physical and mechanical properties whose strength, dimensional resistance, moisture absorption and fabrication requirements vary from one another. Generally, these materials have the capacity to withstand varied formulations.

McMaster-Carr Supply Company – Delivering Precision Engineered Industrial Products

About the company:

McMaster-Carr Supply Company is a private, family-owned business that has been around for over a century, since 1901. They provide an essential component to industrial and commercial facilities around the world by supplying an array of mechanical, electrical, plumbing, and utility hardware. Their hardware products play essential roles in the processes and functions of hundreds of companies around the world that span various different industries.

Since their inception back in the early 20th century when they were founded in Elmhurst, Illinois, McMaster-Carr has expanded to establish distribution branches in the following US cities:

  • Robbinsville, New Jersey
  • Santa Fe Springs, California
  • Atlanta, Georgia
  • Cleveland, Ohio

Striving hard to become the industry best:

McMaster-Carr differentiates itself from other companies by releasing an annual yellow catalog that contains a majority of its product selection. To put things into perspective, consider that the 2013 edition (119th edition) of their yellow catalog had 3,888 pages for over 510,000 different products, all of which come from a vast list of manufacturing sources. Their website has also been awarded 3rd place ranking in a Stanford University study, trailing only amazon.com and bn.com, which are both large and respectable companies. In relation to other large well-known companies, McMaster-Carr is not a big name outside of its own respective industry, yet its site ranked among the top. McMaster conveys its credibility without public relations campaigns and the corresponding big reputation that follows many of the other major players that ranked about the same as them.

Major competitors:

In their industry, their competitors include the following companies:

  • Reid Supply Company
  • Fastenal
  • W.W. Grainger
  • Manhattan Supply Company
  • Amazon Supply
  • Monroe Engineering

Stock a vast array of best-in-class product line:

Many of the following competitors even release parts catalogues on a yearly basis, yet McMaster-Carr still maintains the largest and most comprehensive list. What kind of product categories can you find available from McMaster-Carr? Their 510,000 products are categorized into the following:

  • Abrading and Polishing
  • Building and Grounds
  • Electrical and Lighting
  • Fabricating
  • Fastening and Joining
  • Filtering
  • Flow and Level Control
  • Furniture & Storage
  • Hand Tools
  • Hardware
  • Heating and Cooling
  • Lubricating
  • Material Handling
  • Measuring and Inspecting
  • Office Supplies and Signs
  • Pipe, Tubing, Hose and Fittings
  • Plumbing and Janitorial
  • Power Transmission
  • Pressure and Temperature Control
  • Pulling and Lifting
  • Raw Materials
  • Safety Supplies
  • Sawing and Cutting
  • Sealing
  • Shipping
  • Suspending

Within these aforementioned categories are parts for almost every hardware application in the industrial and commercial industries. Just how big is McMaster-Carr Supply Company? Their estimated annual revenue is between $3-5 billion dollars, with average employee salary just around $58,000. A Director of Business Operations makes an estimated $171,000 annually while a customer service representative makes $75,000 annually. As of September 2013, McMaster-Carr is begun developing a $75 million headquarters and e-commerce center in Atlanta. The 100 acre plot of land and 700,000 square foot facility will be able to house over 1,000 employees. The company is

Continuing to grow and as one of the top industrial distributors, it is looking to become an industrial materials giant in the industry.

You can browse on web for leading distributor of all types of McMaster-Carr NSN Parts from a comprehensive list of manufacturers. On the sites where you can get tier 1 pricing from manufacturers which pass selected savings to you.

Digital Marketing For Industrial Products & Services

Now a day’s most of the consumers look for company products & services reviews through different search information and get educated for themselves before going to purchase or order services.

More people are turning towards the internet as the first stop for information. The changes of communicating, connecting with people and consumers have been changed and it is no surprise that digital marketing has been an essential part of any business strategy to connect & communicate with the people through the internet.

A business that doesn’t connect with their customers through digital marketing for their industrial product & services promotions is missing the opportunities of getting more sales & leads.

How To Use Digital Marketing To Expand More Business Opportunities

Digital marketing can impact on any kind of industrial business, digital marketing is not just about posting ads it is about building an online presence that adds valuable customers. For example, a business that sells machine parts might post content about streamlining the manufacturing process or cutting costs with sustainable solutions. Construction companies might create content regarding their projects & development of a particular location and target to that particular location people.

Digital Marketing Strategy For Industrial Products & Services

Strategy No1 – Social Media Marketing – social media platform is a great way to build your company professional network. Which establish connections with consumers for your product & services which can lead to more communications & eventual sales lead

Strategy No2 – Content Marketing – distributing the content which is related to your product & services in social media platform is a great way to communicate. A hand in hand distribution of content through social network helps in aggregate audiences and gives them material to share & circulate to their audiences in turn which results in an increase of your product & services reach to more audiences.

Strategy No3 – Branding – People trust that the primary listing in Google may be an esteemed company. By doing SEO, your website becomes THE BRAND. You’re the guy the competitors need to beat. Any back area unit you’re in rankings on Google then a lot of people are doubtful in concerning your website. If Google includes a spot dedicated to you at prime the highest particularly if it’s a prime tier listing with alternative subpages listed below of the most home pages it offers your website believability that no ad will top. Ads will typically be seen as annoying and plenty of folks have ad blockers put in on their browsers.

Strategy No4 – Expand Website Traffic – Top positions on the web index result pages get a dominant part of the impressions and snaps, so positioning in these best positions can bring about huge activity increments for your site. Website design enhancement additionally concentrates on making instructive and watchword important title labels and meta portrayals, which appear in the outcome pages. Having enhanced labels and portrayals expands active clicking factor, which likewise advances increments in qualified web movement.

Strategy No5 – SEO – Google’s search engine uses a range of strategies to work out what pages are displayed 1st within the results. Their actual formula may be a secret, however, there are forever a couple of belongings you will do to boost your rank in Google search results. The term for this can be known as search engine optimization or SEO.