Category Archives: Manufacturing Technology

Three Huge Reasons Humidity Control Is So Important in Industrial Environments

When it comes to industrial environments, there’s no doubt within the industry that maintaining effective control of humidity is essential. It’s a key part of the operation of countless factories across the globe and can make the difference between success and failure in many areas of industrial production.

But why is that the case? After all, humidity has been a constant for as long as there’s been air and plenty of things have been produced in that time, right?

That may be true, but it doesn’t tell the whole story – a story of increasingly complex manufacturing and industrial processes that benefit greatly from tight humidity control. Here’s three huge reasons why industrial environments now live or die by their humidity control.

Staff health and wellbeing

You only need to spend a day outside on a humid day to know that high levels of RH (relative humidity) can have a debilitating effect on your ability to function properly. However, it’s low RH which industrial businesses are keen to avoid.

Low RH can lead to dry and itchy eyes and cause the respiratory system to dry out, leading to dehydration in staff. Additionally, it causes a dramatically increased spread rate of pathogens like the influenza virus, which survives best in low RH environments.

On top of these issues, low RH has been linked to conditions like Sick Building Syndrome and the intensity of chemical pollution, caused by gases from materials used inside industrial buildings.

Taken together, these issues lead to a poor working environment for staff, and can even violate health and safety guidelines within certain nations.

Building maintenance

When water in the air interacts with cold surfaces, it creates condensation. Within industrial premises, which typically feature large amounts of exposed metalwork and very little by way of traditional insulation, this water can have a devastating effect on the health of your building.

By allowing condensation to develop, you encourage the build-up of both rust and mildew on surfaces which can in turn affect both the structural integrity and air quality of your building.

Product output

Industrial manufacturing businesses survive by what they output. Whether that’s car parts of pre-fab buildings, what a business outputs determines its success.

Humidity plays a crucial role in ensuring that products are manufactured to the highest possible standards by eliminating the role that high RH plays in spoilage. Consider, for a moment, that cardboard remains by far the most common material for packaging products of all kinds.

Cardboard, however, is extremely susceptible to high RH environments, absorbing the moisture in the air freely. That damp cardboard is extremely prone to failure and can develop mildew and become structurally weakened, causing damage and spoilage to products.

As such, it’s essential that not only do industrial businesses utilise dehumidification solutions, but that they utilise dehumidifier maintenance services too.

What Are The Different Types Of Industrial Ovens And Their Applications?

The ovens are the heated chambers which are used for a variety of industrial processing applications such as Curing, Baking, Drying, Preheating, Sterilization, Baking, Annealing, Bonding, Tempering, Aging, etc. All these applications are required in the different types of industries which are focused on manufacturing final products from the raw material. The industrial ovens are used in various types of industries either for small or large volumes. The electrical device is capable of working with the various temperature ranges, configurations, and sizes. The device is used in various application areas as per the requirement. The quality of the devices matters most regardless of industrial application and the industry.

Various Types Of Ovens And Their Application Areas:-

Drying Ovens: As the name of the device suggests, it is used to remove the moisture content in the product. It is used in various laboratories and industrial areas which are engaged in drying experiments. They are also called as Kilns which are used traditionally for the process of annealing, fusing or deforming glass products, heat treatment for metallic work pieces, melting of metal for casting, etc. They are the best industrial devices for applications like painting and pre-treating.

Curing Oven: The type of ovens is designed to carry out a chemical reaction in some substance while keeping it at a particular temperature. The most common application of such ovens is powder coating of the products. They are used widely in the Aerospace, Automotive, Home Appliance Manufacturing, Construction, Aeronautical, Metallurgy, Engineering, Marine, Electronics, etc. They are used mainly in three applications pre-heating (prepares metals for coating processes), drying parts (elimination of moisture content from the various products during washing) and curing different coatings (elevates the temperature to reach desired coating results).

Conveyor Ovens: The device is designed for such processes which demand versatility and reliability, they are manufactured to give outstanding performance and to achieve superior air temperature uniformity on all interior parts due to vertical airflow and high volume. The typical applications of the device include pre-heating, bonding, drying, heat treating, etc.

Hot Air Ovens: The device is designed to sterilize the products which help to kill the bacteria from the various devices. Various types of industrial application use dry heat to sterilize the various medical equipment, etc. They do not require water and there is no much pressure buildup within the device which means they are safer to work. The complete cycle involves heating of the device to the required temperature, maintaining the temperature, turning it off, and finally cooling down the article in the device till they reach room temperature.

Different Types of Industrial Ovens Offered By Oven Manufacturers

The industries are involved in various application processes which use various types of ovens that are designed to perform a specific task. The industrial ovens are the heating chambers used for the variety of industrial applications that typically includes drying, baking, curing, annealing, drying, reflow, etc. to turn the raw components into final products. It can be used for large or small volume applications in batches or continuous processes. An industrial Oven Manufacture is engaged in manufacturing a Heating Oven, Tunnel Oven, Tempering Oven, Hot Air Oven, Curing Oven, Baking Oven, Drying Oven, Conveyor Oven, Paint Curing Oven, Preheating Oven, etc. which are widely used in chemical processing, food processing, and various electronic industries.

Different Types Of Industrial Ovens Used In Various Application Areas:-

Hot Air Oven: The device is used to sterilize the products using the dry steam. The process of sterilization helps to kill the bacteria and make it free from germs. There are various chemical and pharmaceutical industries which use hot air oven for sterilizing their products using the hot dry air. It offers high performance while maintaining the even heat process to the product. They are also used in bakery, chemical industry for drying of pigments, powders, etc.

Batch Oven: The device is a closed system which is the best for environmental control and isolation. It is used in inert-atmosphere and clean-room processes. It is economical and requires less capital investment than the continuous ovens. It also requires less maintenance and gives flawless performance. It is good for the small processes. The device is widely used in aerospace, automotive, ceramics, foam, pharmaceuticals, plastics, power, and sporting goods.

Baking Oven: We all know the numerous application of the device in the food industry. They are used to bake cake, breads, etc. It is a combination of curing and drying application. It is known for its various properties of energy savings and money spends on maintenance. It is designed to give an even flow of air to the product.

Drying Oven: The device is used in various industries to withdraw the moisture content from the various products. The device is highly popular for conducting various laboratories or industrial drying/ curing experiments. They are used for the removal of moisture. They are widely used in electronic industry for drying electrical items, circuit boards, electronic chips, etc. It is also used widely in the Research and Development sector for sample preparation and temperature grading.

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

A Brief History Of Die Cutting

Die cutting is an old industrial process that came into existence during the early 19th century. The Industrial Revolution brought forward these machines. Since that time, these machines played an extensive role in mass-producing various products at a faster rate and at a lesser amount of time. As it was an integral part of our lifestyle, this industry kept on growing at a steady rate over the years. The industry experienced a rapid boom in recent years with the phenomenal technological developments that turned the machines into more efficient ones.

Simply put, it is a process that uses sharp steel to cut a shape out of a surface and create a new design. The most common surfaces are fabric, metal, plastic and wood.

A Brief History

During the Industrial Revolution, it made its first mark in the shoemaking industry. Before these machines, shoemakers used to cut every leather piece by hand. And therefore, it became a very time-consuming and expensive process. As a result, the price of a show during that time was also quite high. The mallet handle die made sure that cobblers could create the outer and the inner soles by themselves. Cobblers started finding their job a lot easier and simpler.

The early half of the 20th century saw great enhancements when it came to the shoemaking industry. The model of the machines also underwent great developments. Very soon, these machines started getting used to create other metal, food, plastic and tubing products. During the mid-20th century, the size of these machines became compact, and they became a lot more useful in household uses. The most notable die-cutting machine during this period was the hand-held die cutting tool that helped in designing decorative items.

Most of the modern die-cutting machines of the 21st century are under the control of computers. These machines are highly accurate, fast and easy to use. They manufacture industrial products in large quantities. The ones that do not have a direct connection with computers use cartridges and movable dies.

Advantages of Modern Die Cutting Machines

Why are the die-cutting machines so popular today? Let us look at some of their advantages:

#1. Speed: One of the biggest advantages of the modern version of these machines is the speed at which they work. Apart from the computerized machines, the manual versions are efficient to give better results than cutting out shapes by another method.

#2. Cost-efficient: While other methods might need multiple tools to create accurate shapes, die cutting only needs a single tool. In this way, the process becomes a lot less expensive than almost any other methods in use today.

#3. Uniformity: Another great benefit of these machines is that the final product is uniform in shape and size. From creating vinyl lettering to cutting out cardboard boxes, these machines are great when it comes to accurate and precise work.

#4. Less Waste: These machines leave less waste material around the finished product, thus offering cleanliness and hygiene. This makes these machines extremely friendly for the environment.

Industrial Mixer: Essential Mixing and Blending Equipment

Industrial mixer is a modern machine that mixes different materials and components to create the desired paste, solution, or mixture. It is used in popular industries involving chemicals, food, and drugs. Vital parts of this equipment are blades of different grades that produce mixtures of different levels of homogeneity.

Modern mixers perform industrial and chemical processes; like dry blending, paste mixing of viscous products, and emulsifying and homogenizing purposes. When it comes to scale, they are available from laboratory level to mass-production capacity.

Advantages of using Industrial Mixers

1. Work at the precise temperature and pressure

A major advantage of these industrial devices is that they mix and produce solutions while attaining the necessary temperature and pressure. Correct temperature is attained because of the presence of built-in heating systems.

2. Possess built-in features and options

Important options and features are also present in modern mixers, such as electric or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with either hydraulic or electronic mechanism that ensures smooth start-and-stop operation.

3. Assure continuous mixing operation

Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces smooth and consistent mixture is the Continuous Processor. With this machine, all ingredients are correctly measured and metered, with the desired solution being produced at the end of the process.

Most industries opt for machines that perform continuous mixing mainly for the following reasons; low consumption of electricity, greater control of operation, wider versatility, among many others. Another widely used continuous mixer is the twin-screw processor. This equipment has the capacity to deal with high mixture viscosity.

Different types of industrial mixers

1. Planetary mixer

Planetary type is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require mixture of viscous-paste consistency achieved within a vacuum condition utilize this type of mixer. Paste production capacity varies, ranging from less than a pint to a maximum of 750 gallons.

2. Static mixer

This type of mixer, as the name implies, does not move. It possesses no movable components. The static type utilizes a specific chemical property of materials that’s necessary for mixing without the use of any pressure or force. Basically, as fluids are mixed in the machine, the right amount of air pressure is sealed within the unit. In effect, it creates a contained system that produces specific amount of pressure necessary in an environment. Such air pressure forces components and fluids to move and mix inside the machine.

Static mixers are used in gas refining and energy production, creation of fibers, blending of different chemical fluids, and proper management and disposal of wastewater materials.

3. High Viscosity Paste Mixer

A common industrial mixer is the high-viscosity paste mixer, which effectively combines solid and liquid materials. The end-product can be as little as a hundred thousand centipoise or as voluminous as a few million centipoise. Two important processes that involve this machine are vacuum and jacket, both of which are necessary steps in removing existing air and controlling the overall temperature of the mixture.

Buying An Industrial Oven? Follow These Tips To Get The Best One

An industrial oven is a heated chamber that is used in the industrial sector. The main purpose of this device is to dry, sterilize, and bake the components. There are different varieties of industrial ovens available in the market that makes it easier for a customer to choose the right product. It is usually used to provide the final finish to the broken components by baking them. The heat that is generated usually remains inside the chamber to obtain a standard temperature. Industrial ovens work on a biological process that stops the heat to go out from the chamber. It is essential to choose a good quality industrial oven to get the optimum results for which you have to check the device thoroughly before buying it.

  • Know Your Requirement – It is the first important thing that you must know your requirements, as these ovens are available in different features. Always ensure that the device you are choosing must be able to perform as per your requirements. Selecting the right device will provide you the best results so, it’s better to go with the right one.
  • Chamber Size Matters – The main difference between industrial ovens is their chamber size, as it is available in different varieties. Every industry has its own different set of requirements hence; the choice for this device may be varied as per the requirement. It is important to choose the right size of a chamber to attain optimum results.
  • Ask For Model Features – Before investing into the device it is important to ask its features from a manufacturer. It is necessary to have a complete knowledge about the product, as it can be your long-term investment so; if you want its complete worth then, it is recommended to check the feature properly. Many manufacturer offer product chart where all the necessary details are given, this makes it easier for a customer to choose the best product for their industry.

These are some beneficial point that you must follow if planning to buy an industrial oven. This device is highly demanded among industrial sector due to its great benefits. You will only get the good results if you are working with a right device hence, it is very important to choose the right device that must be able to fulfill your requirements effectively. These ovens are easily available in the market at an inexpensive price and it is recommended to purchase it from a good manufacturer, as they will always provide you a reliable product that can fit your need.

How Would You Choose a Matchless Photographer for Your Events?

The time has arrived and when you want to cherish your special moments and it is time you find the best Photographer. You know for sure that capturing milestones of life, Birthday events, new babies being welcomed in the family, Product shoot and the weddings would not do with the whole “point and shoot” does not do justice anymore hence you certainly need something much more. With the digital photography having revolutionized in the recent years it has become an easy job for any enthusiast who is unskilled to lay hands on the camera. Perhaps in addition to that individual possessing professional potential can be of great assistance to you. Here are essential tips that shall make you select the best.

• Quality control-Portfolio check

Any Photographer that you eventually select must be able to properly expose the image they click. This is because overexposed images often have white highlights that burn out while the underexposed ones have shadows with overpowering darks besides muted tones. There shall be no highlights even, that rightfully capture the attention. Another very important thing to consider is that the photographer must be able to convert photos into black and white, sepia and all the like. Your photographer must be capable of adjusting the right amount of sharpness and saturation so that either of them does not have the photos overcooked.

• Referral Check

If you are looking for a Photographer then ask your close acquaintances and friends if they know the best one around. Even though photographers might have the best photos on walls, however, you will soon know if they are experienced well charge the price that is over inflated or is mercurial. Hence, paying attention to the mouth referrals is the simplest thing you can do.

• Price checking for products and sessions

For any Industrial Product shoot affordability always tops the list besides great quality photos. Hence, you must be sure enough to check costs involved for both post-shooting of the products on display and session fees. Any professional Photographer will have a layout of costs in front of their clients so that you are not startled by hidden surprises.

• Digging deep while checking portfolios

When the online galleries of any potential Photographer, is checked, you must look past the initial photos. It is understandable that they give it their best shot hence best images first. You need to dig in a little deeper for finding that quality of photos may disintegrate. Thus, look for the one who has a wide body of experience. Also while having a look at the portfolio you must have a look at how their personal websites have been designed.

– Points to Consider

With all the points mentioned above you must always take into account the fact that a great photographer shall be able to present photos true life colors. Finally, the most important thing is the editing or post-production of the photos so that overall picture is enhanced. Hence, any photographer you select at the end must know the rules of good photography, before breaking them.

Automation of Industrial Processes

The rapid expansion of a huge international market requires the industrial sector to optimize production processes to achieve a greater market share and increase competitiveness. To achieve this, engineering has promoted the development of areas such as mechanics, electronics and robotics to manage and consolidate the automation of industrial processes.

Automation is the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that require greater effort and represent a huge risk to the health and welfare of workers. Currently, there are three types of automation in accordance with the degree of production and needs of a certain industry:

Fixed Automation:

Designed for large-scale manufacturing: A specialized machine or equipment is used to produce a part of a product or the product itself, in a fixed and continuous sequence. This type of automation is ideal for producing large volumes of products that have a long-life cycle, an invariable design and a broad consumer demand. Its main limitations are the high initial cost and the lack of flexibility of the equipment to adapt.

Programmable Automation:

Suitable for a smaller production volume, segmented by batches, programmable automation allows to change or reprogram the sequence of operation, by means of a software, to include the variations of the product. Among the most used equipment for this type of automation are numerical control machines, robots and programmable logic controllers.

Flexible Automation:

Designed for an average production level, flexible automation is the extension of programmable automation. It reduces the programming time of the equipment and allows to alternate the elaboration of two products (in series) when mixing different variables. Flexibility refers to the ability of teams to accept changes in the design and configuration of the product, thus reducing costs for companies.

Advantages of Industrial Automation

  • Decreases manufacturing costs
  • Increases the efficiency of the production process.
  • Speeds the response to market demands.
  • Replaces the man with complicated industrial processes that endanger his physical integrity
  • Favors business competitiveness.
  • Improves the security of the processes and the quality of the production.

Disadvantages of Industrial Automation

  • Generates technological dependence
  • Requires a large initial investment
  • Lack of trained personnel to manage the equipment
  • Susceptibility to technological obsolescence
  • The resistance of the workers to the change

One of the main challenges of the implementation of automated systems in industries is to balance the work done by computerized equipment and robots with the work performed by the operators. While technology helps to optimize processes and limits human intervention, it does not replace it completely. The error is to associate industrial automation with unemployment since human presence is necessary for the management, supervision and control of complex production processes.

Different Types Of Industrial Ovens

Are you in a hotel industry? Do you have a large bakery? If yes, so, an oven is a must for you. And when it comes to a bakery or hotel, so, small ovens, which are used in the residential sector, cannot help with your industrial application. For this, you need to buy an industrial oven, which are also known as heated chambers.

These are mostly used for baking, drying, and curing, etc. It can be used for both small as well as large application. It is available in an array of capabilities, classifications, and configurations. As it is available in different types, so, it may confuse the buyer, which one is best as per their industry need. Don’t get confused here some common of its types are mentioned below, so, have a look and pick the one that suits your need.

Curing Oven: These curing ovens are mostly used when any kind of chemical reaction and powder coating have to be done on different types of materials. Therefore, it is highly demanded in various industrial sectors, where such application can be taken place. These may effortlessly control the heat and temperature at the same time.

Drying Oven: These are often used for removing moisture from finished goods and therefore, its function is also known as de-moisturizing. Its main applications are pre-heating and painting and mainly used for heating and ceramic products. It helps to maintain the looks and functionality of any particular thing even after its wash.

Tunnel Oven: It is one of the most popular industrial products, which is used for curing large baking projects. Due to its modern technology, these may perform their function for a long time and comes with an inbuilt steam heating system.

Preheating Oven: These are highly demanded in the hotel industry and used for baking purposes. It comes with either 4 or 6 chambers having an equal amount of temperature. It can be customized as per the need of its buyer and therefore, one can make its purchase as per their need. Its rigid body helps it to handle the extreme temperature.

All above points may clear all your doubts, regarding this purchase. The next time when you are going to buy, recognized it by its particular name as per your demand, so, one cannot even dare to fool you with the wrong product. For now, you have a wide option to choose as per your industry needs. So, what are you waiting for? Consult your nearest Oven manufacturers to buy an oven for your application at a price that fits into your budget.