Tag Archives: Food

Top 5 Issues Keeping Food Processing Industries Up at Night

The Indian food industry is considered to be a sunrise sector because of its large potential for growth and socio-economic impact. It is estimated as a $258 Billion industry with about 8% growth annually with a potential to reach $482 billion by 2020 with large investment in food processing, technical innovation and infrastructure for agriculture sector. India could well become the food basket of the world. With the second largest arable land in the world, India is the largest producer of milk, pulses, sugarcane and tea in the world and the second largest producer of wheat, rice, fruits and vegetables. Indian agriculture being the primary supporter caters to around 60% of the population for their livelihood and contributes to 17% of the GDP. Below are some issues keeping the food processing industry up at night.

1. Preservation of raw food is also a major concern for the industry. In goods such as diary, fruits & vegetables, meat processing, a little contamination can lead to destruction of the lot of raw materials making it highly risky. The industries would have to be staffed around the clock to be able to keep tabs on the raw materials, preventing them from spoiling and infestation.

2. Hygiene – Absence of Hygiene cannot only contaminate the raw materials but can also make the finished product toxic. Also, hygiene does not play a role just in the raw material but also in the processing. Installing the correct facilities for staff to ensure proper personal hygiene is met, also contributes towards meeting food safety requirements.

3. Toxin Removal – Food processing facilities rely on the use of potentially dangerous chemicals for sanitation and pest control. Because of this attention has to be applied to reduce the risk of accidental environmental contamination during the food processing cycle, failing which it can make the food toxic. Establish cleaning and disinfection programmes to ensure the correct hygiene standards are met and reduce the risk of a foodborne illness outbreak.

4. Technology and Automation – The Indian food processing industry is mainly made up of smallscale and unorganised players. A lack of innovation in this sector leads the industry to make use of the same old techniques and hence, very little margin for improvement in yield. This is hindering the progress the industry should be making, leading to more manual labour to achieve their results and consumes more process time which can be reduced through implementation of technology. Implementing automation can decrease the process time in certain processes like in mincing or liquefaction.

5. Increased Competition – Organic Products are getting a good boost in the market today, and food processing industries are known to deplete nutrition off the food products. Hence, adding nutrition or preserving the nutrition in the food products has become a necessity. With increasing competition, the Food processing industries are always busy in discovering innovative ways to keep up in the market like using macerated fruits as a sweetener in order to make the food healthier.

Food Processing Equipment – Some Examples Found on the List

At times, one may also enjoy other consumer items. Take a look at some of the most sought-after machines for food and beverage manufacture.

The term food processing equipment in itself may give the real purpose of this industrial product. Simply put, one may define it as a machinery in food processing. In most cases, the list includes tables, mixers, blenders, conveyors and vacuum tumblers. There are also other specialty devices found under this product category and are often employed in commercial food processes.

Food processing equipment is made out of different materials. More often than not, metals that are capable of resisting corrosion is a crucial specification that an industry must consider before buying any type of machinery for food processes. When plastics are used to make the overall equipment, one must be able to look for one that is of highest purity. For better understanding of specific types of equipment in the process, look into the succeeding paragraphs.

Commercial food processors

Food processors are often very useful in commercial processes. The difference of those employed in businesses from those basically used at home is the size of the equipment. In both areas, fryers, stoves and ovens are highly popular. Beverage processing equipment like industrial coffee machines, soda dispensers, mixers and blenders are also included on the list.

When certain industries consider buying food processing equipment, the company must make sure that the equipment passed the standard rules and regulations on the equipment’s manufacture. This is to assure that the health of end users of the manufactured food product will not be placed at risk. In some cases, it is also deemed best to have the equipment cleaned and maintained by some service providers.

More consumer items

The popularity of food processing tools extend to a lot of vital industries. Apart from the list of items found under commercial food processors, there are other products that a home or an industry may enjoy. In fact, some providers of food processors include items that make the entire system function properly. Bandsaw blades, rodding tools, beef nostril washers, derinder blades, sharpening steels, dump tubs, food grade grease, injector needles and knives are found on the list of other consumer items for food manufacturing industries.

For more specific types of food processing equipment, a company may consider beef feet processors, beef hoof removers, blanchers, can openers and cook tanks. Some may also order a complete system for cereal processing, cheese processing, continuous cooking, cup filling, deboning, dehairing and freeze drying. When looking for any of these tools, always make sure that the service provider met all the standards set by authorities.

The Benefits Of Using Food Industrial Products That Improve Safety And Efficiency

Every worksite needs to be clean and orderly in order to function safely and productively. Sanitation is especially important in the food product manufacturing industry. Federal laws and standards are explicit and stringent in mandating how food products are manufactured with specifications on industrial equipment and industrial supplies used in this industry. When it comes to producing foodstuffs, any contamination from bacteria or even dirt can cause health problems for end consumers.

In order to meet sanitation requirements while also maintaining a safe and effective workplace, there are a wide variety of industrial supplies designed to be utilized in this setting. Food compatible industrial equipment is designed to handle products safely while promoting a sanitary environment. In the end, utilizing the right products empowers companies to excel.

Materials Used In Food Grade Industrial Equipment

Typically, manufacturers in this field utilize a common set of materials for process machinery. Sanitation properties are essential when designing production lines in addition to typical design concerns. For exposed surfaces on working machinery, smooth and polished materials are utilized. This type of surface is easier to clean and does not promote the growth of bacteria like a rough surface would. The most common way to achieve this specification is with the use of polished stainless steel.

However, stainless steel can be cost prohibitive for certain pieces of machinery. Polymer and plastic blends can also be utilized as long as they are smooth and polished. Another option incorporates standard carbon steel with a zinc or chrome plating to keep costs low while maintaining a smooth surface. Anti-microbial coatings and even Teflon can be applied for additional prevention of contamination.

These materials are in common use for the food industry for another reason. While corrosion is a problem in any industry, when handling food items, rust presents additional problems. Metal contamination will cause food to take on an unpleasant taste, odor, or color as well as putting toxic materials into finished products. A strong corrosion resistance is also necessary in order to withstand alkaline washing solutions and acidic ingredients.

To make matters more complicated, industry equipment used in this field may also be used in high or low temperature production steps. High temperature baking, cooking, or frying as well as low temperature freezing and preserving process steps create significant temperature swings. Industrial supplies have to be selected that will perform at low and high temperatures in addition to room temperature.

Essential Industrial Supplies: Food Grade Lubricants

Every moving part on a machine requires lubrication, but conventional oils and greases are incompatible with food products. If these lubricants contact goods on the production line, the resulting products will be off color, off taste, and toxic when consumed. Of course, lubricants are still required for process machinery, so food grade materials have been designed to keep industrial equipment running without contaminating products from incidental exposure.

These lubrication solutions are made to be odorless, colorless, tasteless, and non-toxic. They are rated for incidental contact with foodstuffs without causing harmful side effects for consumers. While vegetable oil was used for lubrication in past years, today's specially blended products are tested and approved as safe for use.

These types of industrial supplies come in a wide variety of different products for nearly any lubrication application. Silicone lube and belt dressings are available in food-safe varieties. Machine bearings can be greased with these products as well. There are even automatic feeders that can be attached to a grease fitting and provide a steady stream of lube, helping to reduce the amount of time maintenance personnel have to spend on that machine. Other varieties include anti-seize, pneumatic lube, and anti-wear to low temperature and high temperature oils and greases. This list also includes heat transfer fluids and coolants that are rated for incidental contact with products, in addition to hydraulic fluids and gear lube.

Worker Safety And Productivity

Personal protective equipment and industrial supplies for workers also play an important role in safe and productive work environments. Standard personal protective equipment that is supplemented with additional sanitation equipment is ideal for workers in this field. For example, hair nets, latex gloves, and face masks help keep workers safe and prevent contamination with the items with which they are working.

At the end of the day, every facility is responsible for following the best practices and standards in order to produce a safe product. With the wide range of tools available, every business can meet this goal.