Tag Archives: Industrial

Automation of Industrial Processes

The rapid expansion of a huge international market requires the industrial sector to optimize production processes to achieve a greater market share and increase competitiveness. To achieve this, engineering has promoted the development of areas such as mechanics, electronics and robotics to manage and consolidate the automation of industrial processes.

Automation is the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that require greater effort and represent a huge risk to the health and welfare of workers. Currently, there are three types of automation in accordance with the degree of production and needs of a certain industry:

Fixed Automation:

Designed for large-scale manufacturing: A specialized machine or equipment is used to produce a part of a product or the product itself, in a fixed and continuous sequence. This type of automation is ideal for producing large volumes of products that have a long-life cycle, an invariable design and a broad consumer demand. Its main limitations are the high initial cost and the lack of flexibility of the equipment to adapt.

Programmable Automation:

Suitable for a smaller production volume, segmented by batches, programmable automation allows to change or reprogram the sequence of operation, by means of a software, to include the variations of the product. Among the most used equipment for this type of automation are numerical control machines, robots and programmable logic controllers.

Flexible Automation:

Designed for an average production level, flexible automation is the extension of programmable automation. It reduces the programming time of the equipment and allows to alternate the elaboration of two products (in series) when mixing different variables. Flexibility refers to the ability of teams to accept changes in the design and configuration of the product, thus reducing costs for companies.

Advantages of Industrial Automation

  • Decreases manufacturing costs
  • Increases the efficiency of the production process.
  • Speeds the response to market demands.
  • Replaces the man with complicated industrial processes that endanger his physical integrity
  • Favors business competitiveness.
  • Improves the security of the processes and the quality of the production.

Disadvantages of Industrial Automation

  • Generates technological dependence
  • Requires a large initial investment
  • Lack of trained personnel to manage the equipment
  • Susceptibility to technological obsolescence
  • The resistance of the workers to the change

One of the main challenges of the implementation of automated systems in industries is to balance the work done by computerized equipment and robots with the work performed by the operators. While technology helps to optimize processes and limits human intervention, it does not replace it completely. The error is to associate industrial automation with unemployment since human presence is necessary for the management, supervision and control of complex production processes.

Different Types Of Industrial Ovens

Are you in a hotel industry? Do you have a large bakery? If yes, so, an oven is a must for you. And when it comes to a bakery or hotel, so, small ovens, which are used in the residential sector, cannot help with your industrial application. For this, you need to buy an industrial oven, which are also known as heated chambers.

These are mostly used for baking, drying, and curing, etc. It can be used for both small as well as large application. It is available in an array of capabilities, classifications, and configurations. As it is available in different types, so, it may confuse the buyer, which one is best as per their industry need. Don’t get confused here some common of its types are mentioned below, so, have a look and pick the one that suits your need.

Curing Oven: These curing ovens are mostly used when any kind of chemical reaction and powder coating have to be done on different types of materials. Therefore, it is highly demanded in various industrial sectors, where such application can be taken place. These may effortlessly control the heat and temperature at the same time.

Drying Oven: These are often used for removing moisture from finished goods and therefore, its function is also known as de-moisturizing. Its main applications are pre-heating and painting and mainly used for heating and ceramic products. It helps to maintain the looks and functionality of any particular thing even after its wash.

Tunnel Oven: It is one of the most popular industrial products, which is used for curing large baking projects. Due to its modern technology, these may perform their function for a long time and comes with an inbuilt steam heating system.

Preheating Oven: These are highly demanded in the hotel industry and used for baking purposes. It comes with either 4 or 6 chambers having an equal amount of temperature. It can be customized as per the need of its buyer and therefore, one can make its purchase as per their need. Its rigid body helps it to handle the extreme temperature.

All above points may clear all your doubts, regarding this purchase. The next time when you are going to buy, recognized it by its particular name as per your demand, so, one cannot even dare to fool you with the wrong product. For now, you have a wide option to choose as per your industry needs. So, what are you waiting for? Consult your nearest Oven manufacturers to buy an oven for your application at a price that fits into your budget.

Top Online Industrial Supplies of Tools and Equipment

Over the course of years, the design and features of the industrial tools and equipment has improved drastically. The warehouse, logistic and food manufacturing industries require specific machines for their operations. One cannot deny the fact that human participation is not possible in certain tasks. There is a need of special machines for the completion of the project. A person needs to get in touch with the top online industrial supplies of equipment and tools. Get in touch with a supplier who is in the business of industrial products for many years.

This will definitely increase the chances of getting the branded industrial tools and equipment. A well known firm understands the client specific requirements and has a better grip of the industry demand. This will help to come across wide arrays of machinery to match the specific industrial operation needs. The individuals will be pleased to get the impressive collection of forklifts, trucks, and carts. One can get an exclusive collection of the handling equipment such as hoppers, cranes, lift tables, conveyors and more. Top online industrial supplies of product are crucial to maintain a certain standard in the operations. It will ultimately result in managing the time and resources. The machines will drastically reduce the overall expense to a great extent.

A Pallet truck is rated to be a viable option for the material handling requirements. It is extensively used in the warehouse for the transportation of material from one place to another. This can provide the support to lift the heavy products with ease and store it on the pallets. A truck is specifically modeled for the warehouse, supermarkets, hospital corridors and more. The equipment can easily handle the material handling tasks. With the outstanding steering arc, it can be moved around easily without causing any sort of physical damaged to the goods. It is designed to lift the material at a certain height without any trouble.

For the healthcare and food industries, it is imperative to maintain the necessary hygienic condition at the workplace. This can be accomplished with the use of bulk carts. It is available in different types, shapes and sizes. Also, this particular cart is made from good quality material and makes it durable. The carts are made by meeting the FDA and NS standards. With the smooth body, it is easy to clean and sanitize. Top online industrial supplies of products will offer this cart at reasonable price.

In addition, there are wide arrays of shipping and packing equipment of the highest caliber. All the equipment is offered by keeping in mind the requirement from the various industries. Top online industrial supplies of tools and equipment guarantees timely and safe delivery service. Once the order is placed, the customer can check the status for their convenience. For any queries related to the delivery or payment, they can chat live with the customer support executive. This guarantee of receiving accurate information within short interval of time.

What to Know About Buying Industrial Cleaning Chemicals

Industrial cleaning chemicals are becoming more popular with buyers and business owners. These chemicals, including industrial degreasers and contact cleaners are more efficient than regular cleaning products and in many cases more effective on heavy machinery, restaurant equipment, and other industry related surfaces. Buying these products can be tricky, especially for first time buyers. Having the right chemical for the right job is important, but there are many other things to consider when buying these chemicals.

When considering industrial cleaning chemicals, it is important to know exactly what you are buying and the purpose that it serves. There are many options available for all types of surfaces as well as industries so reading labels and product descriptions is a must. Industrial cleaning chemicals, including industrial degreaser are all made for specific types of metal, machines, floors, and materials, and using the wrong product for the wrong surface can not only ruin the material, but it can also create reactions that can cause severe side effects. Using the right product for the right material or surface is vital when using any industrial cleaning product.

Knowing where to buy industrial cleaning chemicals is just as important as knowing how/what to buy. There are many physical stores that sell these products and chemicals. An advantage to buying any industrial cleaning chemical or industrial degreaser in an actual store is having the ability to ask a store associate relative questions about the products that are carried, but sometimes having an associate is not necessary. If you are a more confident customer, these products can also be found online. Online stores provide a large variety of these products in all sizes and brands, which makes it easy for any consumer to find exactly what he or she is looking for. Online pricing is also generally a little cheaper than the pricing in physical locations.

Regardless of the pricing of these industrial cleaning chemicals, it is important to consider the effects they will have on the environment, not only on the natural environment, but on your personal work environment for you and your employees. Having green or eco-friendly industrial degreasers and cleaners will not only help to keep you and your employees safe from the often harsher chemicals that are in these products, but it will also help you leave a smaller imprint on the environment. Many companies offer products that dispense less of these chemicals into the air so that breathing while using them is easier. They also make products that are often more biodegradable than generic products so they stay in the environment for a shorter amount of time.

Many businesses cannot get around using industrial cleaning chemicals, so knowing how and what to buy when shopping for them is crucial. Whether you are buying and industrial degreaser or any other type of chemical product, doing a little bit of research on these products regarding usage, pricing, and the effects they will have on the environment, is important.

Top 5 Advertising Services to Promote Industrial Automation Products

In today’s B2B marketing world, advertising services facilitate cutthroat advantages to enhance your business. These services may attract your customer base that matter to your business before, during and even after procuring your products or services. They make you evolve continuously with the ever-changing landscape of digital marketing. Promote your products or services to a highly targeted segment of audience across the web with these services such as email direct marketing, social media marketing, e-newsletters, video marketing, and digital marketing.

Grow your business globally by finding out what your customers really want!

Your products can be promoted to specified buyers, suppliers, manufacturers that are actively searching for the industry-specific products that you recommend.

Here are the top 5 advertising services to promote industrial automation products:

· Email Direct Marketing

· Social Media Promotions

· Video Marketing

· Content Marketing

· Banner Advertising

1) Email Direct Marketing

You can make your products/services reach every corner of the world choosing email direct marketing services. Conceptualized/personalized emails can help you attract the right customers and convert them into leads and boost your business productivity.

Here’s what Email Direct Marketing can do for you:

Target industry-specific audiences

Keeps you in front of your prospects

Enhances your visibility of being found everywhere

Helps in Increasing Revenue (Profit)

Eliminates Distance Barriers

If you have not subscribed or chosen these services, you may not be able to:

· Track conversions

· Follow up sales

· Increase customer engagement

In case, if you have not subscribed to email direct marketing services, make your every click count without any delay.

2) Social Media Promotions

Social Media Promotions accelerate your business efficiency and help you achieve your unique business goals. Instead of focusing on boosting your business at the starting of the sales cycles, social media marketing makes you connect with business prospects, decision-makers who have a high possibility of converting to qualified leads.

Social Media channels help to:

Execute marketing techniques that motivate audiences to consider your products/brands

Keep your brand on top-of-mind with buyers, suppliers, manufacturers

Generate leads and increase ROI of your business

Increase brand awareness

Give quick response to clients via messages

Without social media promotions, you cannot:

· Gain marketplace insights

· Increase brand loyalty

· Get more exposure to your brand

As long as you wish to promote your business globally and obtain a really good ROI, social media marketing is the right fit for you!

3) Video Marketing

Video marketing is the fastest-growing and in-demand forms of marketing that have been using to augment your business conversion rates. Content-based video marketing helps to enhance your website’s search engine optimization by driving people to your homepage. It is the best possible way to impact your audience and keep your dollars working at peak competence.

How does video marketing help you?

à It is a simple and very efficient way to know your target audience and provide them a basic idea about your product or its functionality. When it is done perfectly, it provides cost-effective solutions for your business.

à By using this marketing platform, you can reach the global audience and enhance your customer base.

If you do not opt these services, you may miss out:

· Creating connections with your global customers

· Improving visibility

· Boosting your traffic

To keep your brand/products on top-of-mind of your potential customers, start using video marketing services.

4) Content Marketing

Content marketing is all about creating useful, engaging and value-adding content that helps readers. It is used to sustain reader’s attention through various ways. Well written content needs marketing to be done properly to get traction from the audience.

“It’s not the best content that wins; it’s the best-promoted content.”

Content must be reliable as it directly addresses the company’s image. Content marketing helps to achieve the following pointers:

Content Marketing is an asset to build your company’s credibility in the marketplace

Customer focused

Quality content can help you grow your viewership

Eventually enhance your brand presence online

Content marketing demands persistence so keep making quality content and don’t forget to promote it, promoting content is also very important.

5) Banner Advertising

Banner Advertising helps to build your brand story that will resonate across the globe. Your ideas can be brought to life with perfectly executed creative banner ad tactics. Banner ads are innovative, eye-catching, aesthetically appealing and affordable. They help to make an impact on your target audience making them take a decision.

With banner ads, you can:

Entice your target audience

Build brand recognition

Encourage visitors

If you want to increase your presence across the globe, opt banner advertising services.

6 Advantages of Industrial Robots

If you are going to install industrial robots in your production center, we suggest that you consider some important things first. For instance, you should be familiar with the advantages of these systems. In this article, we are going to take a look at some major advantages of installing industrial robots. Read on to find out more.

Increased Efficiency

The first and biggest advantage is the speed offered by these machines. These units are much faster and efficient than humans. Actually, they are built and designed to offer the highest accuracy possible. Most of these robots are installed to take care of processes that take a huge amount of time if done by humans.

So, increased efficiency is a great benefits that manufacturers can enjoy if they choose to opt for these automated machines.

Improved Quality

Since these units offer the highest level of accuracy, they can be used for the production of high quality products that save time and money. Aside from this, the quality of products is great, which cuts down on the cost of quality control. Therefore, high quality standards are met.

Better Working Environment

In product units, some tasks involve a lot of danger for humans. These repetitive tasks may cause an injury to workers even if enough care is taken. Therefore, installing robots in these production units is a much better idea as far as improving the work environment is concerned.

Therefore, working conditions can be greatly improved for the purpose of employee safety in different factories.

Increased Profitability

With the introduction of industrial robots in product plants, manufacturers can ensure highest profitability due to cost reduction. Since these machines help reduce the time and other resources required to product different products, it’s possible to enjoy higher profits. In other words, if you want to enjoy higher profits over the long haul, you may consider installing some industrial robots.

Longer Working Hours

Since employees need breaks to get rest, longer working hours are required to complete the projects. Apart from this, attention span is negative impacted by distractions in work places. On the other hand, robots can perform their jobs 24/7 while offering the highest level of efficiency.

According to statistics, it’s possible to increase the output by 40% if robots are installed in product units. Partly it’s because of the stamina. Machines can work 24/7 without getting tired unlike humans. Apart from this, robots don’t require absences or holidays.

Prestige

If you are looking to improve your prestige, industrial robots can help. In other words, robots can work like an ideal marketing tool to boost your brand image. Therefore, you may want to install industrial robots to enjoy higher productivity.

Long story short, we hope that the advantages explained in this article will encourage you consider installing industrial robots in your production plants. We suggest that you do your homework before opting for the right type of industrial robots for your business. This will ensure you get the best product to meet your needs.

The Basics of Industrial Supply

The core of industrial supply consists of a wide selection of manufactures, wholesalers, and distributors all doing work in combination to put the proper products within reach of a massive association of builders, maintenance crews, utility suppliers, and countless other companies who work attentively to keep our country running.

Industrial suppliers certainly are a specific breed of companies often doing business inside of the B2B space and supplying a wide range of industrial products. Just a couple of these product categories might include:

Abrasives

Adhesives

Electrical Supplies

Hand Tools

Hardware

Heavy Machinery

HVAC Products

Janitorial Supplies

Plumbing Equipment

Power Tools

Safety Supplies and Equipment

Welding Materials

And much more.

The entire process of industrial supply starts off with manufacturers who turn raw materials directly into items the products’ industrial end-users need to do everything from manufacture their own unique finished goods, to create things like utilities, consumer services, and many of other goods and services that customers demand.

Manufactures then ship these products to their industrial distributors who serve the important roll of merging thousands of various kinds of items and disbursing them to end-users all over the world. This allows manufactures to target their attention primarily on manufacturing, leaving the majority of the logistical procedures in the attentive hands of industrial distributors who are known for making these processes as efficient and cost-effective as possible.

Once these manufactured products leave the industrial supplier’s hands it is up to the end-users to use these materials in order to operate their own unique businesses, producing and circulating lots of the goods and services most of us use regularly.

The importance of the roll that the industrial distributor plays in this supply chain can’t be understated. Without the employment of industrial distributors the efficiency of the supply chain is going to be severed as industrial end-users would need to develop thousands of individual associations with manufacturers of each and every product variety, thus establishing a purchasing and logistical nightmare. If this were the scenario, manufacturers would also have to allocate a significant percentage of their resources to things such as complex logistics, collections, and marketing systems.

Industrial distributors increase the value of this supply chain by offering one single point of contact for end-users that happen to be procuring many different industrial products. They also help to significantly reduce the marketing, logistical, and payment complications faced by manufacturers who are required to have their products at the disposal of end-users.

So what does this all mean for you and me? The most essential takeaway would be the fact that industrial suppliers tend to be the key to bringing efficiency to the operation of industrial supply. Without industrial distributors the actual costs of the products consumers use on a regular basis would escalate dramatically as both manufacturers and industrial end-users (producers) alike would see increased costs of accomplishing business and would therefore have to increase the costs for the goods and services they provide.

So that’s the basic summary of how the supply of industrial offerings works from start to finish. With luck, this document has answered any of your questions regarding industrial supply and in doing so will help lead you to finding an industrial distributor that can help your business grow and succeed.

Industrial Safety Product – Quality Production Without Sacrificing Safety

Quality production without sacrificing safety; learn more about enhancing industrial safety products. There is nothing more important in industrial automation work, than in the industrial safety products. Although the invention of industrial automation or industrial robotization certainly has proven to be advancement in market production, there is no doubt that increased technology at such a high level demands for increased safety. Everything from individual industrial safety products such as gloves, hard hats, industrial knee pads and even respirators to more general safety products such as safety light curtains, remote controls, and safety switches are must for a safe work environment.

One such industrial safety product is the safety sensor. There are varies types of safety sensors such as a break-a-beam sensor, these are triggered when a solid beam of light gets interrupted by something, therefore shutting off power, or initiating whatever safety response. Other types of industrial safety product sensors include and interlock or tag out device, a photoelectric safety sensor, a safety block, and even sensor switches to aid with electrical connections.

Another handy industrial safety product would be safety relays and control modules. These are devices that typically have three relays. One relay will check condition, and the two others will signal a failure. Pressure sensitive safety edges and safety bumpers are important safety products in industrial automation as well. These are items that are made of a flexible material, and they can usually be found on the edges of the moving parts of a machine, typically powered doors or tables. These not only maintain safety for the sake of the machine, but for the worker as well. When one of these safety bumpers or edges comes into contact with an operator or worker, conductive plates come together and an electrical signal is sent to shut down the machine. This could prevent major damage to the machine, as well as assuring key safety for a worker.

Another issue you may face within an automated and mechanical environment is that of fires, or even explosions. One industrial safety product that can help prevent this is an intrinsic safety barrier. These are devices that regulate the electrical powers such as the current, voltage, and overall energy that is being sent to a sensor that is in a hazardous or fire sensitive area of production. By regulating the amount of energy going to the sensor, you can be proactive in preventing possible explosions, fires, or other major malfunctions within a given environment. One more vital safety product for industrial automation areas are safety mat controllers. Usually when you think of safety mats, it would be to prevent slipping, but these mats serve a much different purpose. Typically you will have a single, or series of mats laid out around an area or piece of machinery. These mats have controllers connected to them that are pressure sensitive and communicate when something is near the machinery in an area it should not be in. The controller gets a signal, and there is an instantaneous shut down of the equipment, preventing damage or harm.

There are many industrial safety products out there to help companies continue competitive production while maintaining a safe environment. The most important thing is to do your due diligence and make sure you take advantage of them.

Industrial Recycling Methods

Industrial Recycling – An Industrial With Many Advantages

The idea of recycling hazardous and non-hazardous materials was a result of businesses having to search for alternatives to landfills. For the past 3 decades recycling has grown into a large industry. At the outset, industrial recycling began as a means for many manufacturing companies to dispose of their by-products in accordance with safety and environmental compliance regulations. For those companies, transporting hazardous waste was expensive. Problems arose when landfills reached maximum capacities and could no longer accept enormous volumes of materials for disposal.

Dollars And “Sense” of Recycling

Most companies with large disposal problems realized much of their material waste could return a small profit if recycled properly. This is true of materials like copper, steel, aluminum, glass, wood, paper and by-products of plastics and precious metals. Today, industrial recycling takes places on a daily basis and has proven to be one of the most profitable means of recapturing industrial wastes for re-use. Now, even industrial water is reused after recycling. It makes perfect sense to save on the volume of raw materials purchased for production of goods, if a percentage of the by-products can be recycled instead. In some cases, the recycler will insure that by-products are recycled for easy return as part of the original production formula.

The How-To Of Industrial Recycling

Paper recycling requires several stages. It may first be soaked with chemicals, usually chlorine, to remove printing inks and color dyes, dried and used for a multitude of household and commercial products. Industrial recycling methods depend on the products to be recycled. Precious metals are the easiest to recycle without offsite transport and off-time production. It’s a matter of collection of dust from production processes and re-entering into initial stages of product manufacture. In some production processes, dust is sent to secondary recyclers who further refine or alter its properties for resale to a third party.

Other types of industrial recycling such as glass, rubber, metals and plastics are first crushed and depending on final use, may be recycled into pellets, powders, sheets or liquefied for addition to chemical processes. This is especially true of rubber which, when recycled is used for a broad number of products. It may be liquefied for use in road paving or various types of industrial products. Metals such as aluminum are recycled into sheets for many uses including household food wrap.

The Differences Between Handmade and Industrial Soap

Skin health problems make people who concern start to seek for alternative for their skin treatment. The chemical substances contained in so many skin care products, including soaps, make people start to use handmade soap that is safer than the industrial soap. However, it doesn’t mean that industrial soap is not healthy for your skin. In fact, there are several differences that make handmade product is better than the industrial product.

Before we discuss about the differences between handmade and industrial soap, we need to define the term of handmade and industrial soap first. The term handmade refers to the soaps that can be made at home and mostly are made of natural ingredients like olive or jojoba oil. The making process is also simpler because the supporting tools are unadorned. On the other hand, the term industrial refers to the soap that is made by companies in large quantities. It usually contains little amount of oil and limited amount of vitamin since it is made mainly for commercial purpose.

Those two kinds of soap are also different in the making process. Handmade soap is made in cold process while industrial is in hot process. Cold making process is implemented in cold room temperature. So, it makes the oil nutrients useful for the skin is still intact. The hot making process needs 80-100°C until the saponification phase occurs. Saponification is the process of mixing the water, lye and fat or oil. One thing that cannot be denied is that both kinds of soap are using lye or sodium hydroxide in the making process; it is the substance that can turn oil into soap. But when the making process is done, there is no lye left in handmade soap because in the first moment of saponifying reaction, nearly 90% of the lye is eliminated and in the next process the lye is totally gone.

The significant difference between handmade and industrial soap is the glycerin content. Glycerin is the clear liquid that absorbs water from the air. It can soften the skin and keep its health. In handmade soap, the glycerin is kept and formed naturally during the saponification process. As in industrial soap, soap companies usually reduce the glycerin and put it into lotion products. Handmade soap is more skin-friendly than the industrial soap. Therefore, handmade soap is more effective for skin treatment.