Tag Archives: Safety

Industrial Safety Product – Quality Production Without Sacrificing Safety

Quality production without sacrificing safety; learn more about enhancing industrial safety products. There is nothing more important in industrial automation work, than in the industrial safety products. Although the invention of industrial automation or industrial robotization certainly has proven to be advancement in market production, there is no doubt that increased technology at such a high level demands for increased safety. Everything from individual industrial safety products such as gloves, hard hats, industrial knee pads and even respirators to more general safety products such as safety light curtains, remote controls, and safety switches are must for a safe work environment.

One such industrial safety product is the safety sensor. There are varies types of safety sensors such as a break-a-beam sensor, these are triggered when a solid beam of light gets interrupted by something, therefore shutting off power, or initiating whatever safety response. Other types of industrial safety product sensors include and interlock or tag out device, a photoelectric safety sensor, a safety block, and even sensor switches to aid with electrical connections.

Another handy industrial safety product would be safety relays and control modules. These are devices that typically have three relays. One relay will check condition, and the two others will signal a failure. Pressure sensitive safety edges and safety bumpers are important safety products in industrial automation as well. These are items that are made of a flexible material, and they can usually be found on the edges of the moving parts of a machine, typically powered doors or tables. These not only maintain safety for the sake of the machine, but for the worker as well. When one of these safety bumpers or edges comes into contact with an operator or worker, conductive plates come together and an electrical signal is sent to shut down the machine. This could prevent major damage to the machine, as well as assuring key safety for a worker.

Another issue you may face within an automated and mechanical environment is that of fires, or even explosions. One industrial safety product that can help prevent this is an intrinsic safety barrier. These are devices that regulate the electrical powers such as the current, voltage, and overall energy that is being sent to a sensor that is in a hazardous or fire sensitive area of production. By regulating the amount of energy going to the sensor, you can be proactive in preventing possible explosions, fires, or other major malfunctions within a given environment. One more vital safety product for industrial automation areas are safety mat controllers. Usually when you think of safety mats, it would be to prevent slipping, but these mats serve a much different purpose. Typically you will have a single, or series of mats laid out around an area or piece of machinery. These mats have controllers connected to them that are pressure sensitive and communicate when something is near the machinery in an area it should not be in. The controller gets a signal, and there is an instantaneous shut down of the equipment, preventing damage or harm.

There are many industrial safety products out there to help companies continue competitive production while maintaining a safe environment. The most important thing is to do your due diligence and make sure you take advantage of them.

The Benefits Of Using Food Industrial Products That Improve Safety And Efficiency

Every worksite needs to be clean and orderly in order to function safely and productively. Sanitation is especially important in the food product manufacturing industry. Federal laws and standards are explicit and stringent in mandating how food products are manufactured with specifications on industrial equipment and industrial supplies used in this industry. When it comes to producing foodstuffs, any contamination from bacteria or even dirt can cause health problems for end consumers.

In order to meet sanitation requirements while also maintaining a safe and effective workplace, there are a wide variety of industrial supplies designed to be utilized in this setting. Food compatible industrial equipment is designed to handle products safely while promoting a sanitary environment. In the end, utilizing the right products empowers companies to excel.

Materials Used In Food Grade Industrial Equipment

Typically, manufacturers in this field utilize a common set of materials for process machinery. Sanitation properties are essential when designing production lines in addition to typical design concerns. For exposed surfaces on working machinery, smooth and polished materials are utilized. This type of surface is easier to clean and does not promote the growth of bacteria like a rough surface would. The most common way to achieve this specification is with the use of polished stainless steel.

However, stainless steel can be cost prohibitive for certain pieces of machinery. Polymer and plastic blends can also be utilized as long as they are smooth and polished. Another option incorporates standard carbon steel with a zinc or chrome plating to keep costs low while maintaining a smooth surface. Anti-microbial coatings and even Teflon can be applied for additional prevention of contamination.

These materials are in common use for the food industry for another reason. While corrosion is a problem in any industry, when handling food items, rust presents additional problems. Metal contamination will cause food to take on an unpleasant taste, odor, or color as well as putting toxic materials into finished products. A strong corrosion resistance is also necessary in order to withstand alkaline washing solutions and acidic ingredients.

To make matters more complicated, industry equipment used in this field may also be used in high or low temperature production steps. High temperature baking, cooking, or frying as well as low temperature freezing and preserving process steps create significant temperature swings. Industrial supplies have to be selected that will perform at low and high temperatures in addition to room temperature.

Essential Industrial Supplies: Food Grade Lubricants

Every moving part on a machine requires lubrication, but conventional oils and greases are incompatible with food products. If these lubricants contact goods on the production line, the resulting products will be off color, off taste, and toxic when consumed. Of course, lubricants are still required for process machinery, so food grade materials have been designed to keep industrial equipment running without contaminating products from incidental exposure.

These lubrication solutions are made to be odorless, colorless, tasteless, and non-toxic. They are rated for incidental contact with foodstuffs without causing harmful side effects for consumers. While vegetable oil was used for lubrication in past years, today's specially blended products are tested and approved as safe for use.

These types of industrial supplies come in a wide variety of different products for nearly any lubrication application. Silicone lube and belt dressings are available in food-safe varieties. Machine bearings can be greased with these products as well. There are even automatic feeders that can be attached to a grease fitting and provide a steady stream of lube, helping to reduce the amount of time maintenance personnel have to spend on that machine. Other varieties include anti-seize, pneumatic lube, and anti-wear to low temperature and high temperature oils and greases. This list also includes heat transfer fluids and coolants that are rated for incidental contact with products, in addition to hydraulic fluids and gear lube.

Worker Safety And Productivity

Personal protective equipment and industrial supplies for workers also play an important role in safe and productive work environments. Standard personal protective equipment that is supplemented with additional sanitation equipment is ideal for workers in this field. For example, hair nets, latex gloves, and face masks help keep workers safe and prevent contamination with the items with which they are working.

At the end of the day, every facility is responsible for following the best practices and standards in order to produce a safe product. With the wide range of tools available, every business can meet this goal.